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How it all came together . . .

Concept drawing for sleigh, originally pictured with teddy bear & red LEDs
Invention
The idea for printed circuit board (PCB) art was born out of Mike's geeky fascination
with the precision and complexity of modern, fine-pitch circuit boards (you are truly an
engineer if you stare dreamily at a printed circuit board). Although people have been
calling circuit boards "art" for years, they've never really put
art on a circuit board. In mid-July, 2008, Mike proposed the concept to
Fritz and they immediately
cooked up the idea of a PCB Christmas ornament that lights up when you touch
it. No self-respecting nerd could live without one, and many others might find
beauty in a place they never thought to look. Within days, Mike soldered
together the touch-sensitive test circuit shown at right.
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Touch-sensitive LED flasher
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Concept drawing of reindeer
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Artwork
Mike and Fritz knew immediately who they wanted to do the artwork and brought Thomas
onboard. Shown here are just some of the concept drawings Thomas
sketched for this project. The others are stowed safely away, hoping to one
day become ornaments themselves.
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Design
Over the next month, Thomas transferred his art onto the computer and created the
intricate traces that make up the final product. The goal was to maintain
a circuit board theme without sacrificing artwork quality, so he had to find creative
ways to draw a picture without using stippling, hatching, or other techniques that
wouldn't normally appear on a PCB. His new medium consisted of wires
and a four color "palette" -- bare PCB, bare trace, soldermask over PCB, and soldermask
over trace. On a green board this gave him light brown, silver, dark green, and
light green.
If you look closely at the ornaments, you will see that areas
of texture are actually patches of cleverly arranged traces, winding back and forth
upon themselves. For example, the reindeer's beard, the candle's melting
wax, and the garlands on the tree are composed of only a handful of actual wires!
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Concept drawing of candle
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SMT test circuit
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Evolution
Meanwhile, Mike worked with Thomas and behind the scenes to tweak the electronics
and figure out how to incorporate the artwork into a PCB layout. In order
for the ornament to be touch-sensitive, the various traces in the drawing would need to
be electrically connected to the circuit in an appropriate way. The prototype
shown at left was used to test sensitivity, flashing rates, and battery life before final
integration.
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Fruition
By late August, 2008, hardly more than a month after conceiving the idea, Circtistic
had a working prototype of their first ornament, a Christmas
tree. The pictures at right and below show both sides of this
prototype. Unlike the production version of the ornament, this one
had presents around the bottom of the tree.
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First prototype -- Backside
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Circtistic's first working prototype
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